Bike in a box

With the frame almost ready for primer and paint, and the steel wheels sporting new rubber, most of the remaining parts of the 1964 CCM cruiser are packed temporarily into a cardboard box.

The clock is ticking on the restoration, as Quinton is arriving back in Canada in May after an exchange in France. Let’s break down the contents of the bike-in-a-box with the hopes that these parts will make it back onto the frame in time — and in the right places. The box includes:

— a sturdy one-piece pedal crank and arms. The ingenious engineers at CCM created this integrated design, which fits nicely into the pedal bracket on the bottom of the frame. The design requires just one pedal to come off to remove the whole unit. No pesky cotter pins are required for the pedal arms, and therefore there is no risk of a pedal arm getting loose on the bike. The bearings are cleaned and ready to be repacked for a smooth drivetrain action.

— a short chrome seat tube. We will need to replace this with a slightly longer tube so the rider’s knees can straighten out while pedalling. Adults may have been shorter on average when the bike was built in 1964. The dude at Cyclemania on Danforth will have a longer chrome seat post, or I may have one kicking around in my drawer of bike treasures in the kinrosscordless workshop

— the black made-in-Japan seat is not original; we’ll find a modern seat that provides comfort and blends in with the bike’s retro character.

— the handlebar post was removed from the fork with the help of some primal screaming and my father-in-law’s vice; it has about an inch to spare to make the handlebars higher so we’ll use the original post

— the handlebars look original but the handgrips are aftermarket black foam and a bit ratty. The folks at the VintageCCM web site have told me that the bike had original white handgrips so we will scout for a new pair of white grips. They will nicely complement the bike’s white fenders, and counterpoint the frame’s true blue metallic tone.

— the original rear reflector on the rear fender is a bit banged up but will add character. The fenders are being stripped of paint, including a bad brushed-on paint job from a few years back, and will look sharp.

— the pedals are both original and in good condition and will get some lubrication before they are back on the bike. Some great videos on YouTube show the proper procedure for pedal removal — the thread pattern on the pedals are opposite to each other, so you can damage the pedal if you are wrenching it the wrong way with your adjustable. When the bike mechanic was younger he knew the principle behind the opposite thread pattern; now it’s easier and more entertaining to look it up on YouTube.

— the two-pronged kickstand is non-original but highly functional and non-intrusive so will get bolted back onto the bike once the paint is done

— some period CCM decals have been ordered from a gentleman in Truro, Nova Scotia, a fellow participant on the VintageCCM web site. Wayne has created sharp replicas of post-war CCM decals, and has dropped a couple into the mail. They will go on the seat tube and down tube to complement the original CCM metal badge on the front tube.

— the chain is soaking in varsol in an empty cat-litter pail. It’s caked in grime and will need a couple of varsol baths and lubrication before it goes back on the bike.

As George Michael sang, You gotta have faith…

The bike-in-the box parts will soon be installed on the CCM frame, with some fidgeting, finessing, praying and cussing.

Stay tuned.

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4 thoughts on “Bike in a box

  1. I can’t wait to see the finished product. I want to see pics and the owners face when he gets to ride. I’m sure it will be worth all the work. I know there is still work to be done but are you already dreaming ahead to the next project???

    • Thanks Nancy, the bike belongs to Quinton, who is the daughter of our friends Heather and Dan. She’s returning to Canada in May so the clock is ticking. Heather is a great photographer so I might ask her to get some good pics of Quinton and the bike. Right now I am at the “some assembly required” stage, and starting to paint the fenders. I’ve picked up a few learnings from this restoration and will probably get the itch again when the weather turns cool this fall. Meanwhile I had my first bike ride yesterday — working at Yonge and Finch is a bit of a challenge so I rode partway to Rosedale station.

  2. Hi Ian, I just read the last few couple of these all at once, and I must say it is very exciting!!! Thank you for all work, repair, tune-up and also lovely documentation! It is going to be beautiful 🙂

    • Hi Quinton, thanks for your comment. It’s a new chapter for the bike! I’ve started the primer paint and if the weather would cooperate I could go a bit faster. Will focus on the painting in the next post. Sounds like you had a great experience in France, safe travels back.

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